3D Print Troubleshooting

Start with what you can see. Record the current settings, make one change, and compare the same test again.

Find your symptom

First layer will not stick

Check surface cleanliness, first-layer height and the correct plate profile before adding adhesives.

Work through the fix

Corners lift or the part warps

Look for drafts, uneven cooling and too little bed contact. Check material and enclosure guidance for your machine.

Work through the fix

Strings between features

Start with dry material and a suitable temperature. Then tune retraction and travel in controlled steps.

Work through the fix

Thin lines or missing extrusion

Inspect the filament path, spool drag and nozzle before increasing flow.

Work through the fix

Layers split or parts break

Review orientation and bonding conditions. More infill cannot fix every weak layer.

Work through the fix

Nozzle clogs or flow stops

Identify a full or partial blockage and follow the manufacturer's service procedure.

Work through the fix

Bulging first layer or elephant foot

Separate first-layer squish from heat and dimensional compensation.

Work through the fix

Rough top surfaces

Check top thickness, support under top layers and flow before slowing every feature.

Work through the fix

Holes or mating parts do not fit

Measure a repeatable test part and distinguish shrinkage, geometry and machine calibration.

Work through the fix

Make your next test useful

  • Save a photo, the slicer profile and the failed part before changing anything.
  • Check whether the issue happens on every model or just one geometry.
  • Return to a known working profile when several settings have changed at once.
  • Stop and follow the manufacturer's instructions if there is a damaged wire, overheating, leaking resin or a mechanical fault.

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